Broken clutch cable – repair on the road

The other day i had to work on location about 35 miles from my home (typically i work 2 miles away from home).  In order to beat the insane traffic at that hour, i loaded up the saddle bags on my ’77 R100s and beat the 2 hour stop and go car traffic by 1.25 hours. Lane Splitting in California is awesome.
After a hard day’s work in the hot and windy ‘central valley’ i got in my bike to shoot home. While at the stop sign about to pull into traffic i pull the clutch to get in first gear and then.. SNAP!  Broken Clutch Cable. 35 miles from home. If you need truck repair parts, check affordablehtp.com
I immediately shut the bike off and pushed it to the side of the road.
Luckily i have a fairly complete tool kit hiding under the seat chock full of basic wrenches, sockets, tape, rags, etc…
I took photos after i view publisher site for details and started to take everything apart and replaced it with a NEW BMW Clutch cable. The previous clutch cable wasn’t BMW. Motobins in the UK sold it to me and from the day i got it, i was suspicious and contacted them about it.  They assured me it was better then BMW’s… i think after 20,000 miles, a BMW cable would still function.  Motobins sold me some crappy pipes about 8 years ago too.  I’m NEVER using them again for motorcycle parts.
Here is my roadside repair:

It seems the very end of the clutch cable’s ‘catch’ piece gave out. That separate piece should be at the very end of the cable. Then the entire cable’s end fits inside the large round cylinder.

With no other option, i had to think of a solution or wait hours to get home via tow truck or friend with a pickup. I managed to wedge the broken piece of the cable into the Cylinder aka ‘nipple holder’. And yes, that is what BMW calls it.

The cable’s end is usually contained inside the cylinder but since the end was broken off, i had to think of something else. I ended up wedging the cylinder as far into the handle as i could. This meant that i lost about a half an inch of Clutch Cable length.  It took some effort trying to get the other end of the cable to connect to the clutch arm. 

Clutch Handle back in place with wedged cylinder and cable end sticking half way out.

Luckily i have a roll of electrical tape in my tool kit. I was able to tightly wrap around the cable’s end and the clutch handle. Phew. Temporary fix.

Funny thing happened on the freeway on the way home.  I was lane splitting through 15mph traffic on the freeway and recognized a classic ’59 teal Chevy pick-up truck.  It happened to be a great friend of mine.  I pulled along side and told him the story (while riding down the freeway). He said he’d throw the bike in the back. Talk about luck! But i decided to press my luck and I declined the offer… only to have the clutch cable’s cylinder fall out of the handle after we split ways.  I called him up and we went to my house to get a ramp and straps… but by that time he got there, i did the repair again and this time i wrapped the electrical tape even tighter and it was enough to get me home.
No more non-‘BMW’ parts unless they are a proven upgrade!

Harley M65 Manual arrived today

Thanks Ebay!

Check out the 1968 ‘photoshop’ work on the cover photo!  The bike is standing still, and there are some serious airbrushed/added highlights throughout the mufflers and handlebars. You can see a glow around the front tire where they masked the bike into the photo.  Nice work for 1968… and better than most Photoshop users today!

1968 Harley Davidson M65 owners manual with original Harley Envelope.

Harley Davidson M65 Manual. Open to the non sport version of the bike (just like my cupcake racer).


DMV-Done. Eye Candy – Mark’s Bikes

I pushed the BMW to the DMV. They inspected it. Took my money. Put the bike into the ‘system’ and told me that i had to take it to the California Highway Patrol for a VIN inspection to verify it wasn’t stolen.
Went to the Torrance CHP a week later and the Officer was really cool to talk to.  He had some great stories of people sending frames to Japan, a recent inspection he did on a Kawasaki that turned out to be stolen in 1983 and he is trying to find the original owner to return the bike to, etc…
Imagine getting something stolen 25 years ago and then getting it back?Since i have no photos to update the progress on the BMW, i figured i’d showcase some of Mark’s collection that to my knowledge, is still for sale.  Contact me if you are interested in any of the bikes below.

Awesome Jawa. I've been advise to not even try riding it. These things are SUPER dangerous and unintuitive. Apparently you give it gas when you want to brake. it sure looks fun though.

Early 70s (i think) Triumph T100r 500cc bike. Not sure what the deal is with that peanut tank.

I think this is a 73 Bultaco. Maybe 78. Another bike i'd LOVE to ride.

Yamaha RD400. I want somebody i know to buy this and fix it up so i can ride it. Please?

Yamaha SR 500 - This would be a great cafe project...or something to trick out.

10 speed Kawasaki Trail Boss. I have my eyes on this guy.... looks simple, complete and FUN.

One of the many Yamaha dirt bikes up on the rack.

Anybody have $28k, a garage, and a dog?

This thing is great.  i actually saw this while coming out of my dentist’s office. It was fresh out of the trailer and onto a used car lot. I heard something trying to start, and then stall out. Finally i heard the engine roar and around the corner came a guy ripping around the parking lot on this baby. The red is unmistakable. And the guy looked like he was having fun!
I think the asking price is a bit high… and i’d need a garage to keep it in… and a dog to ride shotgun. But will gladly accept a donation of all 3.

For more info on Chang Jiang:
http://www.chang-jiang.com/bmw/welcome.html
Starting sequence –  http://www.youtube.com/watch?v=8cXrov_x0B0