Engine Paint

After TONS of cleaning, I finally decided on which paint to use. I went with a 1200 degree ceramic based engine paint i had sitting in my garage. I had nearly a full can left from an old project. It seemed to go on the smoothest when i rubbed it on.
Yes, i said rubbed it on… meaning i didn’t spray or brush the paint on, i actually rubbed it into the metal with a rag. After i finished, if needed, i would go over an area with a very light spray.

I desperately wanted the POR 15 engine enamel to work but it did not brush on very smoothly. It went on VERY thick and adds an entirely new surface to whatever you are painting (i tested on a BMW valve cover for my 2002). It looked almost like a powder coat type surface.
It sprayed OK but i didn’t want to spray my parts and worry about masking everything off. The rub technique worked well at times, and not at others.
If you buy it, i do recommend thinning and spraying it. It is actually a nice product. I sprayed one side of a 318i manifold and it looks pretty good. i think the thinner and the spray helped it not go on so cake-like.

Anyhow, back to my ceramic based high temp paint… I started with the final drive and front brake hub. When i finished those, i went to look for more paint only to find out it was discontinued about 2 years ago.
Douph! Just my luck…
I began to think of how much paint i wasted on testing, and spraying other stuff…

Final drive painted. Half the front brake hub is painted.

Done and dry.

With fingers crossed, i made it through the project with enough paint to spare for touch ups (if needed). Phew… it was a nail biter though.

Painted transmission case and engine block.

So clean you could eat off it!

Case Cleaning 101

Spent an hour or two on some elbow grease this weekend.
I’ve seen worse engines but no matter, they all get nasty.
I hit it with some Engine Brite foam, a screwdriver to scrape off all the crap, a toothbrush, some highly concentrated Simple Green, water, occasional spray of some carb cleaner for those hard to reach places, and i’m still not done! There are parts of this engine that hasn’t seen the light of day in 40 years. At least now i can pick it up without getting my hands dirty.

I’ll do another round of cleaning and then I’m probably going to paint it with some high heat engine enamel… probably. It seemed to work the best out of the past 2 engines I’ve cleaned.

Dirty BMW R75/5 motorcycle engine case

Clean BMW R75/5 motorcycle engine case

Engine out and torn apart

I finally got around to getting the engine out of the frame. It is nasty and dirty. As i started to take the heads off, i started noticing some surprises.
The park plugs are brand new.
I popped off the valve cover and it looked like brand new valves and springs. unfortunately, this bike has been sitting for at least 15 years with no oil and some rust has accumulated on the springs.
At this point, i wanted to seek the expert advice of my engine mechanic. I know all the parts of the engine, but i can’t put one together… nor can i take one completely apart. I want to go entirely through this bike and make it brand new again… and that includes every piece of the engine. And it was a good thing i did.

I should have noticed the pushrod tubes were new but maybe the rust threw me off.

Dirty beast.

Engine out of the frame ready for a tear down.

Off with the heads and cylinders

As it turns out, somebody started to rebuild the engine. But they did it in a half assed way. One side has brand new valve job with new BMW valves. the other side has the original valves, just cleaned up. Clean pistons too but who the hell knows what the spec might be on them. they aren’t new BMW so maybe they were bored out? is it worth the gamble? i’d say not. The Siebenrock piston and cylinder kit is a much safer bet and upgrade. I’d rather run Nicasil cylinders to be compatible with today’s gas vs cylinders meant for the gas of the 70s.

Clean heads! wow!

The question is what to do with the heads. One may be OK, provided it has factory BMW valves and not aftermarket. The other is definitely in need of new valves to match. Do they both get new Black Diamond valves or do we replace just the one side with BMW valves? Either way, they will come completely apart and be reassembled.

Case with no cylinders

Off goes the timing cover

Good thing we went this deep into the engine. the timing sprocket and chain had a TON of slack in it. 2 of the cam followers were pretty beat too. I can’t understand somebody doing a new head job, boring out pistons and then putting it on an engine with such a slacked out timing chain.

Parts for the trash man.

Time to attack the case

Dirty beasy with the cam shaft removed

Oil Pan off.

You should have seen all the sludge caked onto the inside and outside of the oil pan. Again, i can’t believe somebody put the engine back together and was going to run it with all the sludge in there. I literally had to scrape all the old oil out of the oil pan. it was like somebody poured syrup in there and let it solidify a bit. i should have snapped a photo for the ‘wall of shame’ but i went straight to cleaning everything up.

I now have all these parts boxed up. The plan is to clean and polish the exterior parts and spray it with a thermal dispersion clear coat to help dissipate the heat from the engine. I’ll keep the stock cam shaft. I’ll have to do some research on Black Diamond valves vs BMW valves. Since we already have 2 BMW valves, we may go the cheap route and do the other two to match vs a new set of 4. Siebenrock kit will solve any piston and cylinder concerns. That kit works with the (recommends) stainless steel pushrod tubes and later seals.

Carnage. All the guts of a 1972 R75/5 BMW engine.

Lastly is the rockers. I have never seen rockers on a bike earlier then 1977. The engines on my two other bikes are from 77 and 79. It turns out that until 1973, the /5 rockers were the brass bushing type. In 1974, they switched to a needle bearing. I’ll probably want to upgrade them somehow but i’ll have to figure out what parts work with the /5 heads.

Rocker arms. /6 Needle bearing type on left. /5 Brass bushing type on the right.